When we bought our little place in Bellebouche over 9 years ago, we knew that at some point, the roofs of the outbuildings would need replacing. We fixed up the pigeonnier in 2005 as this was particularly dangerous.
The other roofs were OK, but not brilliant – the best of them being the Grange where an old stock pile of hay had been stored and the remnants still remained. The corner of this roof, over the last 8 years had deteriorated. The main concern was with the centre barn which had partially collapsed along the apex, allowing the weather into the main barn. The left hand barn roof had collapsed in a couple of areas and the right hand barn was going in the same direction.
Something had to be done. Over the last 3 years I had got quotes off various artisans for the whole works – on the premise of replacing all the old under tiles with new ones and using the original old terracota tiles on top. After speaking to a number of artisans, we came to the conclusion that what was best was modern tiles which all fit together in a lego fashion, so should be totally sturdy and not fly off in a high wind – which we are prone to in the winter.
This year we took the bull by the horns, agreed on a roofer and signed a deal for all the outbuildings to be re-roofed. Early March a team of workmen arrived with heavy plant machinery and pallets of wood and tiles. Scaffolding was put up around the grange and the right hand barn.
This is a photo of the grange roof when we first moved in to Bellebouche. Seems in good condition and water tight. Over the years the far left hand corner, you can see the green on the wall, started to leak a little .
A day after all the workmen had arrived, all the tiles, lathes and old voliges were off ! The tops of the walls were fixed and levelled off and a few chevrons replaced. Next new voliges, membrane, lathes and then the new tiles.
The smell of the new voliges was lovely – like being in a sawmill !
Even though we had fixed the pigeonnier a few years back – to keep all the roofs at the same standard with the same tiles, we decided to have it re-roofed again. It was the smallest roof of all the buildings and only took the builders 2 days to replace. Next up was the two story high, centre barn. As I stated before, the apex had almost gone and I was surprised that the workmen put up a net across the whole roof to catch any falling debris – I was fine, even during high winds and snow, walking underneath it, throughout the years !
After the centre barn the left hand barn/secret room roof was removed. Now access to this part of the barn, I thought, would be a problem. Foolish me, with a telescopic Manitou there was no problem at all !
Once all the tiles and voliges were removed it was obvious that the state of the old oak chevrons was going to be a problem.
80% of the chevrons were either rotten or in a very poor state. For a new roof, the roof line had to be laser straight perfect. So all the chevrons were removed, the walls fixed and levelled and new chevrons installed.
This is the roof with the levelled walls, new chevrons, voliges, membrane and lathes fitted.
But the light in this room is now amazing. We will eventually put french windows in, opening onto the courtyard and our swimming pool!
Next up – the right hand barn. I thought that this was in a worse state than the left hand but only 20% of the chevrons were rotten.
Now in May and the workmen proceeded on – the atteliers were next up. These are not just workshops, they are three “rooms” with external doors but right at the end is the bread oven, which is accessed from inside the house.
The roof had become a bit of a garden due to the pine needles from the christmas tree falling on top of it. The old tiles were just resting on top of the bread oven roof, which was basically old rocks, soil and rubble. When the old tiles and wood were removed, major work had to be done. The new tiles are all of a certain size and fit together so the roof of the bread oven had to be levelled to allow the tiles to be fitted.
Due to the nature of a bread oven becoming very hot when lit, wooden chevrons and lathes could not be used. So concrete laths were made in situ and part chevrons – just at the edges – with metal covered ends were fitted.
The inside of the atteliers was also a problem. All the main A frame beams had to be replaced, one of which would be fitted into the house wall and potentially through the chimney in the front. After serious discussions with the builders, a solution was agreed to fit a metal shoe to the end of the frame, fitted through into the chimney.
The last building to be done was the stable block. Seemed like a simple job but once work had started on it, it became apparent that the roof line was not exactly straight and resulted in a triangle of roof causing a problem.
When we first were looking to get the roofs done we went to see a farm complex the roofers had done – to see the quality of their work. One particular thing that did catch our eye was a large triangle of zinc on one of the buildings. The roofer explained that the roof line had not been straight and due to the fact that the tiles are all standard and fitted together like lego it was not possible to cut the tiles to cover that area.
When they started work on our place we stated that we did not want any zinc patch ups. But, the stables were causing some consternation. They tried extending the roof line out so that no tiles needed to be cut. Unfortunately this would have resulted in the roof hanging over the road so was not possible. After discussing with the roofers our options we came up with the idea of putting a zinc triangle on the roof then covering it with the tiles cut. The tiles would not provide a water tight covering but the zinc underneath would.
Finally, after almost 2 months of work – the roofs are finished. The zinc flashing and nantaise guttering complete the look.
Some of the downpipes are not exactly where we wanted them – to collect the water in our water collection system – and we had to back down on a few areas. It has not been without problems, arguments, shouting, stress and a few sleepless nights.
Overall, we are pleased with the standard and quality of the work – the roofs and buildings will outlive us !